Dynamic System Analysis of Vent and Recycle Configurations in Centrifugal Compressors

Dynamic System Analysis of Vent and Recycle Configurations in Centrifugal Compressors

Centrifugal compressors are vital components in industrial applications, but they are proneto a disruptive phenomenon known as surge, which can lead to mechanical stress and

temperature increase. Surge occurrence is influenced by machine design, plant layout, and

geometry. Engineers often deploy long (cold) and short (hot) recycle valves to address this

issue. To ensure surge prevention, a fluid dynamic model is indispensable. In this study, a

1D Computational Fluid Dynamics (1D-CFD) model was developed using Amesim for a

two-section centrifugal compressor. The main objective was to investigate the impact of

various parameters on surge occurrence and compare different plant layouts to determine

the most suitable solution for the specific study case. Here, the focus is on the influence of

vent valves over the plant performance. To achieve this comparison, transient simulations of

emergency shutdown (ESD) operations were performed. This study contributes to a better

understanding of how machine design and operational factors affect surge behavior. By

systematically evaluating different plant layouts, we identified the most effective strategies

for preventing surge and enhancing compressor performance. This research provides

valuable insights for engineers and operators striving to optimize industrial processes and

improve the reliability and efficiency of centrifugal compressor systems

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For information on CST activities, email to:

FILIPPO CINELLI at filippo.cinelli@cstfirenze.com

LUCIA MATTESINI at lucia.mattesini@cstfirenze.com

GIULIA TOSI at giulia.tosi@cstfirenze.com