Expert compressor
engineering, built
around your needs

Design, manufacturing, diagnostics and troubleshooting for reciprocating and centrifugal compressors, turbines and pumps. Trusted by OEMs, EPC contractors and plant operators in 30+ countries.

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CST is the partner of choice

What we do for you

3D transparent rendering of a camshaft with connected pistons and mechanical components.

Centrifugal compressors

Aerodynamic design (CFD), mechanical analysis and rotor-dynamics for new machines and revamping of existing ones.
STAGE SELECTION
3D MODEL CFD SIMULATION
FEA STRUCTURAL & MODAL ANALYSiS
Rotor-Dynamics
INLET GUIDE VANE
COMPRESSION UNIT ENGINEERING DESIGN
3D transparent rendering of a camshaft with connected pistons and mechanical components.

reciprocating compressors

From a few kW up to 30,000+ kW. Full design with Virtual Prototyping, fatigue analysis and cylinder simulation.
VIRTUAL PROTOTYPING
FATigue analysis
COMPRESSOR CYLINDER FUID-DYNAMIC ANALYSIS
3D transparent rendering of a camshaft with connected pistons and mechanical components.

Systems & Packages

Turnkey packaged solutions: engineering, procurement and construction. Lube oil consoles and leak gas recovery systems.
Compression Packages
LUBE OIL CONSOLES
LEAK GAS RECOVERY AND BUFFERING SYSTEMS

How we work

01
Needs assessment
We listen to your problem, collect operational data and define the technical objectives together.
02
Technical proposal
We develop a tailored solution using CFD, FEA and rotor-dynamics simulations.
03
Design & validation
From concept to full detail, with performance verification and structural integrity analysis.
04
Ongoing support
Field engineering, diagnostics and training to maximize reliability and uptime.

SUCCESS STORIES

High Speed Electric Motor Vibrations

During the commissioning on the test bench of a high speed permanent magnet electric motor, severe vibrations were experienced

Results
  • A detailed lateral analysis, confirmed by a hammer test, showed that that the first critical speed was within the operating range
  • The rotor was redesigned and the shaft stiffened to avoid to be close to a resonance.
Old centrifugal compressor

OEM no longer available. User wanted to extend the operating life of this old unit by upgrading machine monitoring

Results
  • Design and implementation of mechanical modifications to house new sensors
  • Supply and installation of a new vibration monitoring cabinet, linked to the plant DCS

Short piston rings life

Forced maintenance every 3 months due to fast wearing of PTFE piston sealing elements

Results
  • high performance PEEK material suggested
  • scheduled temperature monitoring program

Certified standards

API-617
API-618
API-614
ASME VIII
NACE
PED
ATEX
TEMA
"The CST team identified the root cause of a surge problem that had been plaguing us for months. Within four weeks we already had the solution implemented and the machine back in operation."
Maintenance Manager, petrochemical plant

PARTNERS

Cozzani Partner CST.
MECC Partner CST.

Do you have an urgent issue?

Our engineers are available for a preliminary technical consultation at no commitment.
Contact us